Is there a replacement spool drum? if abnormal noise or vibration occurs, have the problem corrected before further use. It also comes with an adapter plate that anchors the winch to the trailer ball. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. If not available , then a new controller from another winch could work. I handle the research side of things here as well as product selection for gear reviews. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. What other Badland 2500 winch parts do you think are perfect? Do not exceed the angles shown in Figure B for a roller fairlead. Do not operate the winch at extreme angles. The Winch terminals are color-coded. Recovery Kit: 6. I need cable information to replace csble . Wear heavy-duty, cut- and abrasion-resistant leather gloves. This device is also built to withstand high amounts of water without the danger of any short-circuit. The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. I've searched and cannot find any source for replacement parts . They are perfect Badland 2500 winch parts. Save $250.00 by shopping at Harbor Freight. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. Drill pilot holes for the mounting screws. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . Also go over some things th. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. Do not use the winch even if minor damage appears. Uncoil the wire rope, except for 5 full wraps. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. The wireless remote controller box will act as a receiver for the wireless remote. Affiliate. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Badland 63770 ZXR 12000 lb. Do not use a dirty or corroded battery. Install the winch using hardware specified on the specification chart. do NOT contact me with unsolicited services or offers 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. I did not see replacement cable for zxr-5000. Failure to do so can result in serious injury. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Loose or corroded battery cable connections. Safety Precautions:Take extra caution in every winching situation. We hope these videos help inform your tool-buying decisions. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. Examine the wire rope. We have other buying guides in the site. Next, mount the unit at the bumper of your vehicle. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. Now that youve installed your winch, the next step is to wire it. Email our technical support at: productsupport@harborfreight.com. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. Hook onto the object using a pulling point, tow strap or chain. Connect the wire rope for a double line system as shown in Figure J below. However, using it to self-recover your vehicle or someone else's might require some practice and care. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Connect the black cable from the battery's negative side to the winch. It is used to alert you to potential personal injury hazards. BADLAND ZXR 12,000 lb. It is easy to install this device. Mike El Paso, TX, TLCA 8009. Handlebar Control Switch: 3. Attach the red Battery Cable to the Circuit Breaker. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. NO LOCKING MECHANISM. I finally get a chance to give you guys my opinion of this winch after a year of abuse. For California consumers: more information about our privacy practices. Some main key features make this Badland winch stand out on the market. A moment of inattention while operating winches may result in serious personal injury. Don't get scammed by websites pretending to be Harbor Freight. Put the vehicle's transmission in Neutral. In this section, we have answered some important questions that might help you understand the product better. The wireless remote controller will act as a receiver to operate the wireless remote. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. If voltage is present, replace motor. The body of the winch is entirely dust and waterproof. 12,000 POUND WINCH. Attach the black cable from the negative terminal of the battery to the winch. Specifications The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Fingers may be caught and get pulled into fairlead or drum. When using a wired remote control, switch off the wireless receiver switch. Do not try to guide wire rope. It is too late to reverse the damage at this point, the wire rope must be discarded. Please familiarize yourself with the operation of your winch before using it. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. Attach the red cable from the winch to the disconnect switch(circuit breaker), and from the circuit breaker, attach the cable to the batterys positive ends. I cant find a model number, but there is an Item Number #68145 on the label. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. I have an old Badland ATV/UTV 3000 lb winch. Keep at least 5 full turns of wire rope on drum. One such feature is that it can pull or tow for a very long time without getting hot and burning out. The average winch that can bear this much load costs around $300 to $500. Do not overreach. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. We recommend giving the device some rest in between and letting it cool off. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. Do not lift items vertically or use for aircraft purposes. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. Badland does not have a very wide variety of products as Warn or Smittybilt. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? Speaking of safety, the Badland ZXR also has an automatic load-holding brake. The listed breaking point is 4600 lbs. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. Also, they protect your hands from scratches and injuries. However, that is not the case with this unit. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Industrial/Tow Truck Electric Winch Owner's Manual The winch still runs. Will the new electronics parts that are available work on this winch? The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. Tap solenoid to loosen contacts. Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. Always wearheavy-duty leather gloveswhen handling the winch. Most of the Badland winches carry the same ideal wiring pattern. Good thing that there are winch manufacturing companies that do that. my cover got cracked and broken. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. No hardware to mount or connect the electrical components. 1 BADLAND WINCHES 12,000 lb. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. We think youll enjoy these customer-made YouTube videos about our products. To operate the winch, plug the remote into the socket connector. Harbor Freight replaced it no problem. If you are looking at how to wire a badland ZXR 9000 winch? Keeping a constant focus is more critical. You may wish to keep the engine running while using this winch, to continually recharge the battery. Mounting the Winch. Attach the Circuit Breaker to the Positive Terminal on the battery. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. 3. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. Use supplied power cords and wire rope listed in manual only. Some people are too busy knowing it all to ever learn anything. then wait about a month or so for them to get in, they come all the way from Chinese town. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. This illustration shows a kink about to form. Thanks for your help. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. No hardware to mount or connect the electrical components. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. I haven't been planning on getting a winch in the near future, but the price is intriguing. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. All connections must be tight and clean. Disconnect power to winch and allow it to cool completely before service. This can cause damage to the object being pulled, and kink or fray the wire rope. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. Badland APEX 12000 Winch Installation & Instructions Manual: Download. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. And a note from the lawyers: Products should always be used in accordance with the owners manual. Just have to look up or call customer service. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. Keep clear of fairlead when operating. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. Do not step over wire rope. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Please read our review on this wired remote switch. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. This wire rope is kinked. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. This step is necessary to ensure your safety while using the unit. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Wear restrictive hair covering to contain long hair. 120 volt Badland Winch. Lift the Socket Cover exposing the electrical switch connector. For a better experience, please enable JavaScript in your browser before proceeding. How do I get the hardware. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. The Badland will be made in China using parts sourced horribly. Has anyone else been successful in finding replacement parts ? After intensive testing and experiments, this device is designed with advanced technology. Do you agree that the items listed are perfect for the Badland 2500 lb winch? A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. It locks the wire in its place. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. Will sell for $280 firm! We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. It is highly durable and reliable. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. It stops the cable from rolling back to prevent accidents and injuries. In case it slips or breaks, it will "whiplash" along this line. Here are some of the top eye-catching pros of this product. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. This is a clearance item. Tools required for assembly and service may not be included. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. It has a powder coated finish in a semi-gloss black color. Hundreds of different brands use the same parts. They are designed and branded by Harbor Freight as Badland ZXR winches. Remove old Wire Rope and attach new assembly. They are less dangerous than steel cable when it breaks. Use a winch cover that can protect from sun damage. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. Extra Rope or Wire: 4. Its a Badlands 3500. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. Save This Manual Mounting Plate: 3. Hello, One side of the spooler broke ,all the way around the center and dislodged. (Wire rope enters/exits at the top. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Refer to Relocating the Control Box on page 8. Distractions can cause you to lose control. Do not wear loose clothing or jewelry, as they can be caught in moving parts. The book said relay. hj60 pictures/PDF maintenance manuals storage: HF has parts. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. Cable: 7. Have the winch serviced by a qualified repair person using only identical replacement parts. Your email address will not be published. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. The two black wires are on the far right and far left of the red wires. Non-skid footwear is recommended. Badland ZXR 12000 Winch Wiring Diagram. When you buy through links on our site, we may earn an affiliate commission. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. But this is a constant danger for all off-road drivers out there. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. Electrical winches can perform at their maximum potential for a limited amount of time. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. Wired Remote: 5. Circuit Breaker: Benefits Of Badland Winches: These carry important safety information. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. One possible reason for this could be the exceptional amount of weight the device has to carry. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. The mounting plate must be rated to at least the Winch's capacity. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Do not loop the wire rope around object and hook onto itself. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. I have a badlands 12000 lb capacity winch. Badland 63769 ZXR 9000 lb. Replacement Parts in Stock. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. Let us know what you think in the comments section! Owner's Manual & Safety Instructions (PDF) Item 63770; These winches weigh around 90 pounds. Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker.